1-2 ton Lower Price Coal Fired Steam Boiler

The "national industrial energy-saving technologies and equipment Recommended List (2018)" key recommendation "premix wing-type vacuum condensing hot water boiler" There is a beautiful name - Thalia T6, through the rational use of the U-shaped smoke tubular, cross-wing type tube design structure, and heat transfer at the same time meet the thermal requirements, reduced to 33% of the entire area of ​​the boiler can be placed in a small area in the boiler room. At the same time the use of advanced industry premix combustion technology, will reduce nitrogen oxide emissions to 18 mg / cubic meter, well below the most stringent air pollutant emissions of Beijing, Tianjin, Zhengzhou and other cities 30 mg / cubic meter standard.

Why horizontal gas 1-2 ton lower price coal fired steam boiler to run under negative pressure? Horizontal Gas-fired steam boilers are generally negative pressure operation, if the pressure is running high temperature flue gas will cause the furnace to burn jet furnace walls and insulation, but also endanger the safety of operating personnel , the negative pressure is not too large, generally -10 ~ -30Pa, small oil-fired boiler is generally because there is no draft fan for the combustion positive pressure. For improving the thermal efficiency of the boiler has the following methods: a low pressure industrial boiler manufacturers has been designed in consideration of the problem of overheating efficiency, device, or change from the flue gas energy aspects is not possible and thus the best energy boiler operation starting from the (here not On the recovered water of vapor condensation). According to statistics survey, the current design of the thermal efficiency of domestic low-voltage industrial boilers is generally 70 to 90%, generally the actual operation of the thermal efficiency of about 60 to 80%, some even below 50%, a small low pressure industrial boilers as long as the operation, maintenance properly, design can achieve the thermal efficiency of the boiler manufacturers. I think the management and operation of the boiler should pay attention to the following points: First, to monitor the boiler exhaust gas temperature. Usually the largest boiler flue gas heat loss is a loss, so control the boiler flue gas temperature is very important, general industrial boilers low pressure gas (mainly refers to less than 10 tons of boiler and pressure of 1.6MPa, the same below) of the exhaust gas temperature is 150 ~ 180 ℃, oil-fired boiler exhaust gas temperature is 210 ~ 240 ℃, when the exhaust gas temperature is too high to find the cause and timely elimination. Causes of high temperature exhaust gas boiler are: a chamber negative pressure is too high, short-circuiting flue gases, the heat pipe 3 soot is too thick, too thick scale pan 4, etc., oil-fired boiler exhaust gas temperature is too high reasons : 1 air not adjusted oil, the oil is not completely burned in the chimney secondary combustion occurs aft, 2 soot too, the need for timely cleaning, the flue gas short circuit 3, 4 is too thick scale, etc. second, the control of boiler blowdown rate. General industrial boiler blowdown rate controlled at 5 to 10%, in the pot of water to ensure that qualified (mainly total alkalinity and pH) under the premise of boiler blowdown rate as low as possible, the sewage to adhere to the "ground row, row less, uniform discharge "principle. Third, the maintenance of good boiler furnace wall insulation. Boiler heat loss is also a relatively large heat losses, now the boiler manufacturers in the manufacturing and design has been well thought out, so we do not need to change, we just trying to be difficult to maintain. Outsourcing surface temperature generally does not exceed the boiler 50 ℃, such as too high will have to find out the reasons, timely elimination. Boiler insulation should always be kept dry for gas boilers, pressure must not run long, or easy to damage the coal furnace wall and gate and so on. Fourth, adjust the ratio of fuel and air volume, complete combustion of the fuel as possible. Small boilers generally do not have the amount of wind testing instruments, we can only go by experience adjustment. For oil-fired boiler, the normal combustion flame was yellow-white, non-glare, flame stability, no visible smoke chimney; for gas boiler, the normal combustion flame as a light yellow, no visible smoke stack, substantially cinder burn coal particles as uniform as possible. Fifth, there must be complete boiler water treatment. Complete boiler water treatment and water quality testing can maximize prevent boiler scaling and correct guidance of the sewage, but it did not do a lot of small boilers, companies usually do not pay attention.

1 ton gas boiler running on natural gas cost calculation users in the purchase of boiler equipment, in addition to considering the quality and price of the boiler, operating costs are also most concerned about. As a large industrial boilers special equipment, operating costs after start-up is not low. Today, small series to calculate the running costs of natural gas boiler, to help you better understand the gas boiler. On the whole, operating costs including natural gas boiler: fuel costs, utilities, labor costs, maintenance costs. Run 1 ton gas 1-2 ton lower price coal fired steam boiler 1 hour example to calculate the cost of running the boiler. 1, the cost of gas, 1 tons of gas steam boiler steam rated the amount of 1 ton / hour, different in different parts of the integrated natural gas quality and other factors, natural gas consumption in the 70-80 cubic meters / hour, according to our understanding, now on the market of natural gas the price of 3.5 yuan / cubic calculated (prices slightly floating), gas consumption is calculated according to 75 cubic meters. Gas Cost: 1 × 75 × 3.5 = 262.5 / hour 2, the cost of water, gas steam boiler 1 tons an hour to convert 1 ton 1 ton of steam into the water, because the middle of demineralized water and sewage water treatment needs, 1 ton of normal use of the steam boiler takes about 1.1 tons of water, according to our understanding, the market price is now floating around 3 yuan / ton. The cost of water: 1.1 × 3 = 3.3 yuan / hour 3, the cost of electricity, the main fuel gas steam boiler 1 ton electric burner position and pumps, other mostly weak. Burner using power 1.5KW, use the pump power of 1.4KW, other weak power use of about 1KW. During normal use of the boiler, electrical power is 0.65 times the full load power, calculate the total electric power (1.5KW + 1.4KW + 1KW) × 0.65 = 2.535KW. The electricity is $ 1 / calculation. Electricity costs: 2.535 × 1 = 2.535 / hour 4, labor costs, fast boiler into gas boiler market is the intelligent automatic high boiler plant, only coal fireman who patrol back and forth without the need to manually add fuel high intensity work. Fireman who according to 3000 yuan / month wage, working 12 hours a day, in two shifts. Labor costs: 3000 × 2 times / 30 days / 24 h = 8.33 yuan / 5 hours, gas boilers, and maintenance costs of model SZS fast WNS square type gas boiler in the factory after the quenching treatment and a full range of testing, failure rate Very low, response, post-boiler maintenance costs are reduced. If it is a gas station one ton steam boiler, the maintenance cost is about 2000 a year on it. According to 365 days a year, eight hours a day of computing time, the boiler operation cost per hour is: 2000/365/8 = 0.68 yuan. Combining these five aspects of the cost of inputs, it can be summed up 1 ton operating cost per hour of gas boilers: 262.5 yuan / hour + 3.3 yuan / hour +2.535 yuan / hour +8.33 yuan / hour +0.68 yuan / hour = 277.345 yuan / hour . In addition Xiao Bian also like to remind you that the above calculations are based on the cost of using boiler operating at full capacity, but due to the use of the boiler boiler enterprises have different needs, it may not be fixed to keep running at full capacity. Therefore, some of the actual running costs of the boiler than it is now calculated 277.345 yuan low. If you have more questions about natural gas boiler in the running cost, please direct online consultation fast boiler for more details boiler equipment!

The whole structure of normal pressure BoilerThe whole structure of atmospheric pressure boiler consists of boiler body and auxiliary equipment. The main components of boiler, such as furnace, boiler barrel, burner, water-cooled wall superheater, economizer, air preheater, frame and furnace wall, constitute the core part of steam production, which is called boiler body. The two main components of the boiler body are the furnace and the drum. The furnace, also known as the combustion chamber, is the space for fuel combustion. The furnace in which the solid fuel is placed on the grate is called a layer furnace, also known as a bed furnace; the liquid, gas or powdered solid fuel is injected into the furnace burning in the fire chamber, which is called a chamber furnace, or a fire chamber furnace; the air turns coal particles into the furnace, which is called a chamber furnace, or a fire chamber furnace; the air turns the coal particles into a chamber furnace, also known as a fire chamber furnace. It is called boiling furnace, also called fluidization bed furnace, in which the furnace with boiling state and suitable for burning inferior fuel is called boiling furnace, and the cylindrical furnace which uses air flow to make coal particles rotate at high speed and burns intensively is called whirlwind furnace. The furnace design needs to take fully into account the characteristics of the fuel used. Each boiler should burn the original fuel as far as possible. The economy and reliability of boiler operation may be reduced when the fuel with different characteristics is used.

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