10tph WNS fire tube boiler project for new energy industrySteam, as a kind of energy, is widely used in all walks of life. Longzheng Environmental Protection Technologies Co., LTD. is a new high-tech enterprise applying a number of energy-saving technology including biomass molding pellet combustion technology, water coal slurry combustion technology and natural gas combustion technology to provide pure steam for food, pharmaceutical, textile and other industries. Therefore, a automatic coal industrial steam boiler acts as the heart for the enterprise; it is important for the production line that the steam boiler runs stably for a long time. The "Green Revolution" has become a global trend recently; Longzheng Environmental Protection Technologies Co., LTD. takes an active part in environmental protection, the companies decided to obsolete previous boilers with excessive emissions and introduce several sets of natural gas fired steam boilers. ZOZEN, one of the most influential boiler manufacturers in Asia, customized a comprehensive boiler solution for Longzheng Environmental Protection Technologies Co., LTD.: ZOZEN recommended 4 sets of 10 tph WNS series gas-fired steam boilers for the company based on their actual demands for steam. This series of boiler adopts a large-diameter corrugated furnace to increase furnace heat transfer area, ensuring the stable running of the boilers. In addition, the boiler is equipped with a low NOx burner to reduce the NOx emission to 30mg/Nm3; furthermore, ZOZEN also installed economizer and condenser on the tail of the gas-fired boiler, which will effectively reduce the exhaust gas temperature below 60℃ and improve thermal efficiency up to 98%.
Details of operation of the boiler details chemical energy chemical energy Note 1 Note that operation of the boiler, fuel delivery is controlled with respect to the thickness of the layer of coal-fired boilers, the actual operation, the particles of different sizes on the same coal seam, unreasonable distribution, uneven ventilation, combustion is not uniform. The method can be employed uniformly stratified combustion to coal, to improve seam incomplete combustion: first administration of large particles of coal in the lower layer, the upper layer after administration minimal, large particle surface area of small particles of coal, the need to burn a long time, this time is in the air the highest concentration of oxygen lower position; the other hand, small particles of coal on top, large surface area, a low oxygen concentration, full use of excess air. 2, the flow regulating damper excess air ratio is too large, a large loss of smoke; excess air ratio is too small, incomplete combustion loss is large, and therefore need to properly regulate the air flow to minimize loss of two or more. Usually in the flue gas analyzer backpass smoke, the control amount of wind of carbon monoxide is reduced to a reasonable value. For unconditional for gas analysis, empirical judgment by the naked eye can see the flame in the furnace, the flame pale described excess air amount; brown opaque flame, smoke black smoke indicates incomplete combustion. 3, there is a 1mm thick scale surface water quality management experiment boiler heating surface, waste of fuel from about 3% to 5%, in the presence of 3mm thick scale, waste of fuel of about 5% to 10% . Water two general steps: pre-treatment, ion exchange or reverse osmosis. 4, cleaning blowdown gray scale or fouling deposition in the heating surface, increased heat resistance, reduced heat absorption wall, to improve the furnace exit gas temperature, boiler output decreased, but to increase the amount of cast coal, causing furnace exit gas temperature further improve a vicious circle. Therefore, timely cleaning clear dirt is particularly important. 5, the energy efficiency of the heat insulation testing industrial importance boiler showed small boiler in the case of good thermal heat radiation loss is about 3%, if the wrong selection insulation material, the thickness is too small, or even damage, does not include local heat, heat losses will be higher, the boiler has been running, has been caused by waste heat into the air. When the shutdown check whether the furnace wall insulation bricks off; isolated brick flue check is complete, to avoid shorting the flue gas; outer portion boiler, steam pipes and other insulation damage to be repaired; when heat insulation, low thermal conductivity of the material ( i.e., materials with good thermal insulating properties) on the inner layer having a better thermal insulation effect; respond to the economizer outer insulating layer for laying under conditions permitting. 6, to solve the problem of air leakage air leakage boiler boiler unit during operation is a common problem, the need to ensure the tightness of the boiler, furnace air leakage above all, do not close the site to check the furnace wall, door, inspection holes, etc., can be candles law, candles near these places, to observe whether the candle flame inward deflection to judge. Second leakage tail heating surface, the flue stack leakage mostly welding cracks, elbow bend, the expansion joints wear wear; mostly air superheater corrosion or wear leading to leakage through the pipe, the boiler shutdown should focus an examination.
The method of adjusting the temperature of the superheated steam heating stove have? The method of adjusting the temperature of the superheated steam heating stove have? DC boiler steam temperature is mainly adjusted by adjusting the quantity of fuel to water. In actual operation, because the efficiency of boiler feed water and fuel heat enthalpy (depends on the water temperature) and the like will change, so the actual boiler operation to ensure the water-fuel ratio of the exact value is not easy. Coal-fired furnace will fluctuate because of the amount of coal and the amount of fuel due to the steam temperature. So, except DC boiler fuel to water ratio as the coarse adjustment means, but also must be used as a method of spray desuperheater means of fine-tuning adjustment. There is also some boiler flue gas recirculation, dampers and methods of the swing center of the flame as an auxiliary adjusting device.
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